The "Latest" Rig

The "Latest" Rig
Bodnar Wheel w HPP Pedals (Added Rift in Summer 2017)

Thursday, March 22, 2018

Basic Set Up Training for Ferrari 488 GTE-Chapter 3

Basic Set Up Training for Ferrari 488 GTE-Chapter 3

Driver Preference:

Camber
Caster
Toe
Differential Setting
Traction Control

In the first two chapters, we covered the "foundation" issues that to a great degree determine the capability of the car.

There are other adjustments that are important, but the way they affect handling to a great degree is determined by driver inputs.

So, let's just review some basics:

We look at the corner in three parts: Corner Entry; Mid-Corner, and Corner Exit.




















Corner Entry is where the car is slowed using brakes and/or throttle lift, weight is transferred from the rear to the front tires and the car begins it's "rotation".

This concept of "rotation" is important.  To go around a corner, the car needs to have a force on the car's center of gravity (center of mass is the same) toward the inside of the corner, PLUS the car must rotate around it's center of gravity.



The car has inertia that wants the car to go straight. The car also has "polar" inertia that wants to keep from rotating.

To navigate the corner, the "turning" force created by the tires having a slight "slip" must be in "balance" with the front doing as much work as the rear.  If the front tires are producing more turning force than the rear, the car will over-rotate and spin in an oversteer condition. If the front tires are producing less turning force than the rear, the car will under-rotate and will seek a larger corner radius in an understeer condition. 

Due to "polar" inertia, the car will tend to resist "rotation" during Corner Entry.  Often, the driver inputs during Corner Entry introduce "excess rotational momentum" that must be reduced in Mid Corner and/or Corner Exit to avoid oversteer. So, in essence, the driver is controlling the rotation of the car throughout the corner, using different inputs in different corner segments.

Be aware, Ferrari did a masterful engineering feat in the design of this car. The combination of a short wheel base and transverse mid-engine design produced a car with a very low resistance to rotation--a low polar moment of inertia.  What this means is that the car response very rapidly to driver inputs--including incorrect ones!

Just for entertainment--view the next video. The Ferrari 488 GTE can be "dirt tracked"  or "drifted" around a corner, but this is not the fastest way thru the corner on a paved track.




How the driver introduces the inputs of steering, braking, and throttle modulation during all the corner segments determines to a great degree what settings are best for that driver. How gradually the inputs are applied and the driver's preference for the speed of reaction determines the best settings for him/her.

More experienced drivers will find during their testing that they actually see little difference in lap times when making some setup changes because they adapt and change their inputs to achieve the best outcome. Many times what makes the car faster in corner entry, makes the car slower in corner exit. 


Camber

In my Basic Set Up Training for the FR2.0, I went into a great deal of detail. Here, I am going to be more general. The pic below is fascinating in that it is a real car that was built to prove the existence of what we call "camber thrust".  The more negative camber--the more cornering force produced by the outside corners--if the tire is rounded.  For a wide, rectangular tire, there is a limit.


The Ferrari likes camber in the -2.0 to -3.0 range. Test starting in the middle at -2.5. Changing front and rear can affect the car's understeer/oversteer balance. The limit is usually determined by excess tire temps on the inside edges of the tire. You are essentially trading off the benefits of camber thrust with diminished tire surface as the tire is tilted.

There are two reasons for the negative camber. First is the camber thrust produced. Second is to make up for the amount of camber change that occurs when the chassis rolls.  (Some of this camber change is accomplished with unequal A arms, but often not enough, so a bit extra "static" camber is set. 


As mentioned, driver preference is important. Higher negative camber tends to make the car a bit more responsive to steering inputs during corner entry but may be counter productive during hard braking and hard acceleration on corner exit.

Caster

Caster is often the least understood setting. Just know this:

Higher positive caster forces the makes the car to rotate faster (more oversteery or less understeery)  During a turn, it puts more weight on the inside front an outside rear tires. 

On the Ferrari 488 GTE--start with 8.0. A range to consider is 7.0-9.0.

Toe

Tires do not produce cornering force until a slip angle is produced.  The orange line in the figure below is a racing slick. 


Toe out or negative Toe In on the front tires essentially creates a small initial slip angle on the inside tire that helps the car to feel more responsive to initial turn in and creates a higher slip angle on the inside tire, theoretically increasing overall front tire turning force, within limits.

A slight Toe In on the rear tires creates a slight initial slip angle on the outside rear tire providing more stability under braking and acceleration.

Any setting greater than zero produces drag and reduces top speed to some degree.

Differential

The Ferrari 488GTB has an electronically controlled limited slip differential.  The iRacing 488GTE requires us to choose a setting for the number of clutch plates and the spring preload. Unlike other cars, which provide a choice of "ramp" settings, we only choose the number of plates and the preload

More plates=more friction.  More preload=more friction.  The higher the friction, the more the the inside and outside rear tires are being forced to turn at the same speed--the more like a solid axle. Here is a good video to explain how the system works.





The more friction, the more the car wants to go straight--to resist rotation. Since we are looking to induce rotation and overcome polar inertia in corner entry, you would think you would want low friction. But, alas, during corner entry we are using brakes to slow the car, and when braking and turning at the same time, the inside tire tends to want to lose traction, lock up and cause a spin.  So, having more differential friction is like a poor man's anti-lock braking system, helping to keep the inside tire from locking up--allowing more braking while turning--in other words, allowing more aggressive trail braking. 

So in essence, the correct choice for the differential setting depends a great deal on how much trail braking the driver prefers and/or uses. 

Start at 4/81 and test to 3/44 and 5/125. 

Keep in mind that Front Brake Bias will also effect how trail braking influences rotation. Higher diff setting (more friction) will allow less front brake bias--more rear braking power.
Lower diff setting will require a higher front brake bias. 

To a great degree, the degree of inducement of "rotation" during corner entry depends to a great degree on driver preference and physical ability to react quickly and accurately.  This initial rotation must be slowed at Mid Corner with precise timing or the car will spin. (Always keep in mind that the car will see a brief extra rotation just when brakes are released--as the front tires are then able to devote 100% of tire grip to turning.) 

Theoretically, more friction provides more traction during acceleration, so higher diff settings should be beneficial on Corner Exit. Again theoretically, the more friction, the more the car wants to go straight, making the car understeer on Corner Exit.  But, in Corner Exit, the inside tire is unloaded and subject to losing traction, so high diff settings can create oversteer on Corner Exit--especially if the rear ARB is relatively stiff. Always test for differential caused oversteer during Corner Exit on tight corners, where full throttle is input early.

Traction Control

There are two settings. One sets the amount of electronic traction control. The second controls the speed that the engine power is reduced. 

Start with 2/2 and test 2/3 and other higher settings.  

I found with the car properly setup, this feature did not matter as much as I thought it would except in slower first gear corners under hard acceleration. 










Saturday, March 17, 2018

Basic Setup Training--Ferrari 488GTE in iRacing--Part 2

Basic Setup Training--Ferrari 488GTE in iRacing

The Suspension: Springs, Dampers, Tires and ARB























Ferrari's on track.


https://flic.kr/s/aHskxScsFC


The term Vehicle Dynamics describes a field of art, science and engineering that attempts to describe the behavior of a vehicle while in motion. Like Aerodynamics, it is a highly complex field of study. There are thousands of pages written about the subject. The book, Race Car Vehicle Dynamics by Milliken and Milliken is considered one of the most important collections of information. Below are a few links for those interested in doing a lot of reading and thinking,


Fortunately, we don’t need to design the car.  We simply need to understand how to make it go fast!  So this article (based on significant testing) will focus on some very basic core principles that can be applied in the process of building a setup that will allow our best lap times for the Ferrari 488GTE

Vehicle Dynamics and Chassis Set Up is pretty much all about making the car go thru corners quickly and that is highly related to how the weight on the tires changes through the corner.

So, since the car is essentially “held up” with springs and tires, it is the springs and tires that we will address first.


Front tires are 30/68/18 and rear are 31/71/18. (First # is width (cm), 2nd is height (cm), 3rd is diameter (inches)) So the rear tires are wider and taller. (Keep that in mind when setting camber.)

Tires are essentially air/rubber springs acting in series with the suspension springs. More tire pressure is stiffer. For 2018S2, it appears that tire pressure choice is either 17.0, 17.5, or 18.0 psi (117,121,124 kpa) cold. Most often, changes in tire pressure will depend on track temperatures--the goal being to achieve a certain "hot" tire pressure. (145-155 kpa depending on track temp. I found no advantage in hot pressures above 155 kpa. Above 155 kpa, the tires seem to skate.) but since they are also acting as springs, on bumpy track or tracks where intentional curb strikes are common, lower pressure deserves a trial/test. On tracks with very high speed corners, where tire deformation may be an issue, raising the pressure deserves a trial/test. 

Below is an informative article about tire pressure. The most interesting fact is inflation pressure affects outside tire differently than inside tire in a turn.

https://www.suspensionsetup.info/blog/what-tyre-pressure-for-racing-2



Most race cars generally use a “coil over” spring or springs.  The coil spring is located around or over the damper. (Americans call them shocks—Europeans call them dampers).The most typical is one coil over assembly (spring and damper) for each wheel. 

A shot of the rear of the Ferrari design  is shown below.











The choice of springs depends on the stiffness desired:

Soft:              1029# Front    1143# Rear
Medium:        1143# Front    1143# Rear
Stiff:               1143# Front    1257# Rear
Extra Stiff       1257#Front    1257# Rear

Keep in mind that each rear tire is carrying 75# more weight with low fuel load and 80# more when heavy with fuel. This is a mid-rear engine car. 

As mentioned in an earlier chapter, the 1029# front spring allows the front to dive considerably under braking, so ride height needs to be compensated--especially on tracks where there is heavy braking--going from 6th to 1st gear. 

For most drivers, their "baseline" setup will use the Medium spring combo and 17.5 psi tire pressure.

The roll stiffness of the car is affected by the springs/tires in combination with dampers and the anti-roll bar. 

Some drivers prefer stiffer springs and smaller or lower ARB settings. Others prefer softer springs and stiffer ARB settings. The choice softer the suspension, the slower it reacts to inputs.

Soft springs with stiffer ARB will feel "flat" in the corners, but will fee more stable under braking. 

Stiff springs and softer ARB will feel about the same as soft springs/stiff ARB in the corners but will react much faster under braking and throttle.

Of course, it is also possible to choose soft springs and softer ARB, or stiff springs with stiffer ARB. 

So again, you have 4 main or "general"  choices:

Soft:            Soft springs/soft ARB   (Rolls a lot)
Medium:      Soft or Medium springs/medium ARB  (Rolls a little--easy to drive)
Stiff:             Medium or Stiff springs/stiff ARB  (Very little roll-harder to drive)
Extra Stiff:   Stiff springs/stiff ARB (Very little roll-very fast reacting-hard on tires) 

Keep in mind that the ARB reduces roll, but it's most important effect is the change in grip on the opposite end of the car.  A stiffer front ARB, will provide more grip to the rear tires when turning. The ARB essentially moves the grip from one end of the car to the other. So a stiff rear ARB will reduce rear tire grip. Also remember that in a rear/mid engine car with high horsepower, you do not want the rear to lose grip--so the rear ARB is generally softer.


NOTE: The ARB essentially takes weight off or lifts the "inside" tire.  Dramatic and sudden loss of grip can occur with an ARB setting that is too stiff as the inside tire can actually be lifted up off the track and the car becomes a tricycle.  This is less noticeable on the front, but can be a handling hazard, creating a "snap" type oversteer. 

The choice of ARB settings:

Soft:           4 Small Front           1 Small Rear   Neutral
Medium:     5 Small Front           1 Small Rear   Slight Understeer
Stiff:            6 Small Front           2 Small Rear   More Understeer and More Traction
Extra Stiff:   3 Large Front          2 Small Rear   More Understeer and Even More Traction

For most drivers, their "baseline" setup will use the Medium spring combo, Medium ARB settings and 17.5 psi tire pressure. Fine tuning can be done by adjusting the front ARB, one "click" up or down to reduce understeer or oversteer. 

Changes to understeer/oversteer occur also with changes in differential settings! ARB changes affect all parts of corner, where changes to differential will have a different effect on corner entry than on corner exit.  A stiff differential will understeer on entry and oversteer on exit. 

NOTE: The "Baseline" set provided by iRacing is considerably stiffer than the examples and settings provided in this article. Some drivers really try to reduce the "momentum" roll that comes from sudden steering moves. The Ferrari is a purpose built race car--but it is twice as heavy as a formula car with a much higher center of gravity--roll absorbs energy--enhancing grip and is benficial within a reasonable range--a stiff suspension can transfer energy too fast--but softer springs and ARB settings require more deliberate and smooth steering and brake inputs. I was more than 1% slower using the iRacing "Baseline".

The issue of high spring stiffness has to do with deformation of the tire. A certain amount of weight is transferred during braking and turning. The increased weight compresses the spring and tire. The stiffer the spring, the more the tire is deformed. So, on setups with very stiff springs..on this car..it is appropriate to increase tire pressure to reduce this deformation.

Dampers only perform their function when the tire and suspension is moving up and down. They essentially reduce the speed or rate of change of weight that is transferred from corner to corner, end to end, or side to side.  More damping..faster weight transfer..less damping..slower weight transfer.

Dampers also "dampen" oscillation, but in setting up the race car, it is the effect on speed of weight transfer we focus on.

If a car has a slight understeer on initial throttle application in mid corner..reducing front damping in rebound will help. This reduction slows the weight transfer from front to rear..More weight on front tires reduces the understeer.

If the car seems unstable under braking or when cresting a hill, again, reducing rebound damping, this time on the rear, will reduce the speed of weight transfer from rear to front.

The damping force in rebound is always greater than in compression, as the damper must resist the force from the expanding spring, where in compression, the spring and damper are working together. Below is an actual shock dynonometer readout on double adjustable gas shocks.



Another example. Sometimes, these cars will demonstrate an understeer tendency in high speed corners. Using the brakes to "trail brake" will obviously move weight to front tires and help, but often just a slight lift in throttle will be enough...by increasing the compression damping on front and increasing the rebound damping on rear, you will make the car more sensitive to changes in throttle. (The "kink" at Road America or T1 at Sebring come to mind.)


One of things I like to do in these guides is to do real track testing. It can be boring, so few go to the trouble. To verify all of the above we take the Ferrari to the Centripetal Track and run about 100 laps.



.
We put the car in the 4th lane from the outer wall in 4th gear--over 117 mph--to simulate a "high speed" turn to test tire grip with changes in tire pressure and spring rates. Dampers won't matter much here because it is more or less steady state. 

We changed tire pressure to 17.0, 17.5, 18.0 and 19.0 psi.  17.5 and 18.0 felt the best and produced the best lap time of 19.38 seconds. But the 17.0 and 19.0  produced almost the same result, 19.39 vs 19.38. Speed was 118 mph.

The spring tests produced the greatest change. The tire tests were conducted with the Medium 1147# all around springs. By changing the rear spring to 1257#, (The Stiff Combo above) we immediately gained 1 mph to 119 and lap time dropped to 19.144!  We tested the Soft 1029#F/1147#R setup and achieved the same result.  Similarly, we tried the #1257F/1371#R combo and achieved 19.180.  At least in high speed corners, the car likes stiffer rear springs to support the extra weight that the rear carries. 

So next we take the Ferrari to our "dynamic" turning test track--Martinsville! Here we will test dampers and tire pressures in corners under braking and acceleration. 






















Close to 100 laps. Result was best with 17.5 psi all tires cold. Setting above for springs and dampers. Soft ARB (See above) On some tracks, stiffer ARB would be appropriate.


























Using a road track setup, the Ferrari equaled or bettered the best NASCAR cars iRacing World Record at Martinsville. It would be quicker with an assymetrical setup. 

The tests on the Centripedal and Martinsville were in 3rd and 4th gear...1143# rear springs were faster in corners using 1st gear..the car squatted more with more rear traction. 

Keep in mind that these settings are affected by the rear differential settings. (Used  4/81 in the test)  Those are a story for another chapter.